Product Details

HS Code 8419409090
Production Capacity 6sets

waste plastic recycling to oil machine with ce in south africa

Product Description

 ZQ-TP10 Latest Batch waste Plastic recycling machine to pyrolysis oil1. Feasibility of the tire recycling to oil machine
Note: A. This analysis is made with capacity of 10Mt tyres per day per batch.
     B. Please modify relative prices according to your actual market conditions.

2 Raw Materials Waste tyres
3 Cost of tyres 10T*1200¥/MT=12000¥
4 Cost of Catalyst 10MT*0.3%*5000¥/MT=150¥
5 Labor (DAILY) 4P*150¥/D/P=600¥
6 Electricity & Water 200¥
7 FUEL COST 0.45MT*1200¥/MT=540¥
8 Other 100¥
9 Total Cost 13,590.00¥
10 Oil Income 10MT*42%*3200¥/MT=13,440.00¥
11 Steel Income 10MT*13%*1400¥/MT=1,820.00¥
12 Carbon Income 10MT*35%*300¥/MT=1,050.00¥
13 Gross Income 16,310.00¥
14 Daily Net Income 16310.00¥−13,590.00¥=2,720.00¥
15 Monthly Net Income 2720/Day*25D=38,000.00¥
16 Yearly Net Income 38000.00¥/M*11M=748,000.00¥

2. Main Parts of waste plastic Pyrolysis Plant
Waste Plastic Recycling to Oil Machine with Ce

 3. Operation Process:
Waste Plastic Recycling to Oil Machine with Ce

  • General introduction: The cut tires or tire bundles or whole tires (with less capacity) or plastic bundles feed into reactor directly, then close tightly the reactor door, and begin heating.
  • When the gas separator temperature rise up to about 100degrees C, the oil gas will generate and flow through the gas separator. The heavier content falls down and back to reactor, the light part go up to the condensers and turned into liquid oil stored in oil tanks.
  • The uncondensed sync gas will be purified to remove acid part and the odor, then back to furnace burned as fuel to heat reactor.
  • When whole process finished, cooled down the reactor to about 80 degrees C and open the discharger, begin discharging carbon black.
  • Sync Gas:The sync gas generated about 3~8% totally according to the oil water content, it is pollution gas, but with huge heating value, cannot be emitted directly. We adopt gas purification and recycling technology, all such gas will be purified first to remove the Sulphur and Chlorine content, then recycled to the burning room burned as fuel to save operation cost as well as prevent gas pollution. If buyer need, also can collected and pressed such gas into tank to generate electricity or sold to market.
  • The principle we use is high temperature distillation, we suggest the normal temperature not more than 360ºC, and the pressure in the whole process is not higher than 0.02 MPa. We also use gas purifying system in our new design, after purifying, the emissions is cleaner, which is more environment friendly. In a word, it is safe, energy-saving, environment friendly and easy to operate.

4. this Waste plastic recycling machine End Product, Percentage and usage:

Name Percentage Usage
Tire oil 35%~50%, usually about 42% Widely used in industries such as steel and iron factories, ceramics
              or chemical industries or hotels, restaurants etc. as fuel oil, or used
              for heavy oil generators to get electricity.
Steel wires 12%~15% to be sold or reprocessed
Carbon black about 35% Crude carbon black can be used for construction bricks, or widely used as industrial semi-reinforcing carbon black like N774, N660or color carbon after deep-process
Sync gas 3%~5% recycled to be used as fuel for operation or storaged as LPG.
Inner water about 4% purified and then used as water for cooling.

5. Delivery and Packing:

PAYMENT TERMS +30% as deposit after contract,
+70% before shipment
Packing and Shipment
  • 2m diameter: 2~3*40HQ
  • 2.6meter diameter:1*40’Fr+2*40 HQ
  • Weight: 20MT~30MT
  • All goods are packed with export standard package to make sure no damage during transportation.
DELIVERY 20 working days ready for shipment

6.  Outstanding Features of our ZQ-YP10 Pyrolysis plants

  • Full open door design: Speedy loading in and steel pulling out; Easily cooling down after one batch finished, saving time; No leaking with special high temperature flexible graphite packing.
  • Unique Craft Condensers: High condensing efficiency with more oil output. Good quality oil, longer lifetime, and easy to clean.
  • Unique Smoke Scrubbers: More efficient removal of the acid gas and dust of the smoke by neutralization, purification and absorption, environmental friendly without pollution.
  • Carbon Black Discharging System: Speedy fully enclosed Auto-discharging under high temperature, avoiding carbon black pollution, saving time.
  • Automatic Submerged welding technology, ultrasonic nondestructive testing, both manual and the automatic safety devices.
  • Sync Gas Recycling System: Fully burned after recycling and utilization, saving fuel and preventing pollution.
  • Direct Heating System: Enlarging heating square to lengthen the lifespan of the reactor and easy to control the temperature.

8. Our Certificates:
Waste Plastic Recycling to Oil Machine with Ce

9. Sales after service:

  • Quality warranty period: One year warranty for the reactor ,and lifetime maintenance for complete set of machines. pay the double air tickets, accommodation and food.
  • According to the requirement of the buyer, our company sends engineers for installation and commissioning in buyer’s site including the training of skills of buyer’s workers on operation, maintenance, etc.
  • Supply layout according to buyer’s workshop and land, civil works information, operation manuals, etc. to the buyer.
  • For the damage caused by the users, our company provides the parts and accessories with cost price.
  • Our factory supplies the wearing parts with the cost price to clients.

Video Description